Customer Success Story: Powering Imagination with Custom Battery Solutions

Customer Success Story: Powering Imagination with Custom Battery Solutions

Client: A Leading European Smart Toy Innovator
Industry: Smart Toys & Educational Devices
Product: Interactive Storytelling Device for Children
Challenge: To develop a safe, durable, and compact rechargeable battery solution that fits seamlessly into a child-friendly storytelling device, ensuring long playtime, reliable performance, and full compliance with international safety standards.

Background
Our client, a well-known designer of educational smart toys, was developing a new interactive storytime companion for children ages 3–8. The device required a lightweight, slim, and high-safety lithium polymer battery that could support 6–8 hours of continuous audio playback, Bluetooth connectivity, and LED effects—all within an ergonomic, child-safe housing.

The AUKPOWER Solution
After a detailed consultation, AUKPOWER’s engineering team proposed a customized 3.7V 800mAh ultra-thin lithium polymer battery (actual capacity can be adjusted per request), featuring:

-Tailored Dimensions:4mm thickness(customized to maximize internal space without compromising design integrity)

-Integrated Protection Circuit Module (PCB): Overcharge, over-discharge, short circuit, and temperature protection ensured complete safety for children’s products.

-Child-Safe Connector: A secure JST-type connector with strain relief design to prevent disconnection during active use.

-Certification-Ready: Battery cell and circuit fully compliant with CE, RoHS, and UN38.3, simplifying the client’s end-product certification process.

-Enhanced Cycle Life: Over 500 cycles with minimal capacity fade, ensuring long product lifespan.

Result
The custom battery integrated perfectly into the storytelling device, enabling:

-7+ hours of continuous interactive playback on a single charge.

-A slimmer, lighter, and more durable toy design.

-Smooth passage through EU toy safety (EN 62115) and electrical compliance testing.

-Fast time-to-market thanks to AUKPOWER’s rapid prototyping and reliable mass production.

Why AUKPOWER Is the Trusted Battery Partner for Smart Toy Makers Worldwide

With 20 years of expertise in lithium polymer battery design and manufacturing, AUKPOWER empowers innovative companies across the globe to bring safer, smarter, and more engaging toys to life.

Our Advantages for the Smart Toy Industry:

1.Deep Customization Capability
We don’t just supply standard batteries—we co-engineer solutions. From unusual shapes and sizes to specific connectors, discharge curves, and protection parameters, we design batteries that fit your product perfectly.

2.Safety & Compliance First
Toys demand the highest safety standards. Our batteries are built with robust protection circuits and use child-safe materials. We provide full documentation and support for CE, FCC, RoHS, REACH, and toy-specific certifications.

3.20 Years of OEM/ODM Experience
Since 2004, we have served hundreds of brands worldwide. Our experience spans consumer electronics, IoT, medical devices, and smart toys—giving us unique insight into reliability, lifecycle, and performance requirements.

4.End-to-End Support
From concept, prototyping, testing, to mass production and after-sales, we partner with you throughout the product lifecycle. Our engineers work closely with your team to optimize performance and cost.

5.Global Logistics & On-Time Delivery
As a factory-direct supplier, we control quality and timelines closely. We support shipments to North America, Europe, Asia, and Australia, ensuring you get batteries when you need them.

Power Your Next Smart Toy Innovation with AUKPOWER
Whether you’re building interactive dolls, educational robots, connected drones, or voice-activated companions, the right battery is at the heart of a great play experience.

Contact AUKPOWER today to discuss your custom polymer battery needs. Let’s build the future of play—together.